Understanding the Flyback Transformer: Efficient Power in Compact Designs


Posted May 12, 2025 by cettechnology

In the low to medium power application segments, The Flyback Transformer has been of particular attention due to its efficiency and compact size.

 
Here at CET Technology, we design and manufacture custom Flyback Transformers to suit your voltage, power, and frequency specifications.

A Flyback transformer differs from conventional transformers in that it stores energy in the magnetic core during the switch-on phase and releases it during the off phase. This method of energy transfer makes it ideal for isolated DC to DC as well as AC to DC power supplies.

A gapped magnetic core is one of the defining features of a Flyback Transformer. This prevents core saturation while permitting the transformer to store enough energy to transfer every cycle. With respect to the application, Flyback Transformers can operate in Discontinuous Conduction Mode (DCM) or Continuous Conduction Mode (CCM).

DCM designs are generally smaller and more efficient. They utilize a lower primary inductance, restrictive to duty cycle but leading to stability and simpler feedback control. On the contrary, CCM designs have lower peak and RMS currents which reduces EMI and the overall size of required capacitors and filters. Choosing between the two modes depends on your system’s efficiency requirements, control complexity, and component cost.
Flyback Transformers are widely used in LED lighting systems, battery chargers, inverters, and compact power adapters due to their ability to provide electrical isolation and multiple outputs with minimal components. Their simple topology also makes them a popular choice for engineers looking to reduce size and cost without sacrificing reliability.
At CET, we support custom designs across various core and bobbin types. Whether you need a Flyback Transformer for high-frequency switching, specialized voltage ranges, or low noise operation, our team is ready to deliver a solution tailored to your application.
If you're working on a new design or need to upgrade an existing one, submit a request today. Let CET Technology help you develop a reliable, efficient Flyback Transformer for your next power solution.
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Issued By CET Technology
Phone 6038946100
Business Address 27 Roulston Rd, Windham NH 03087
USA
Country United States
Categories Manufacturing
Tags flyback transformer
Last Updated May 12, 2025