The Problem with Traditional Dispensing
More Detail: https://ictrobot.com/top-5-applications-of-dispensing-robots/
For years, manual glue dispensing has been a persistent headache for electronics manufacturers. Inconsistent application, excessive material waste, and sluggish production rates have been all too common. Take, for instance, an automotive electronics firm that could only manage 2,000 units a day using traditional methods—far below their targets. The result? Mounting rework costs and missed deadlines.
The I.C.T Solution: Precision and Efficiency Redefined
Enter I.C.T’s intelligent dispensing robots. These advanced systems have transformed the game, delivering:
Fourfold Increase in Output: The aforementioned automotive company saw their daily production skyrocket to 8,500 units after adopting I.C.T’s technology.
Unrivalled Precision: With glue application accuracy of ±1%, material waste is slashed, saving businesses hundreds of thousands annually.
Quick Setup: Setup time is reduced from 4-8 hours to a mere 10 minutes, maximising productivity.
Real-World Impact
One PCB manufacturer was haemorrhaging over $700,000 annually due to poor dispensing accuracy. After switching to I.C.T’s automated system, they cut waste by 80% in just one year—putting significant savings back into their bottom line.
The Future of Dispensing Robots
The applications of I.C.T’s dispensing robots are expanding rapidly, driven by advancements in AI, 5G, and IoT. Key trends include:
Ultra-Precise Applications: AI-powered vision enables glue positioning with ±5μm accuracy—20 times finer than a human hair.
Real-Time Control: 5G+IoT connectivity allows for remote adjustments and monitoring from anywhere in the world.
Sustainability: Piezoelectric jet valves achieve 98% glue utilisation, while advanced wastewater and emissions systems reduce environmental impact.
Expanding Industries
From consumer electronics to semiconductors, EV batteries, and medical devices, I.C.T’s dispensing robots are meeting the demands of industries that require precision and reliability. For example, a leading panel manufacturer improved their yield rate from 87% to 99.5%, saving a staggering 12 million yuan annually.
Conclusion
The future of electronics manufacturing is here, and it’s automated. I.C.T’s dispensing robots aren’t just tools—they’re game-changers, enabling manufacturers to achieve unprecedented levels of efficiency, precision, and sustainability. As industries continue to evolve, I.C.T remains at the forefront, driving innovation and empowering businesses to thrive in a competitive landscape.